Diaphragm pumps that are operated by air are simple to keep in service, providing a cost-effective solution for numerous applications. Hermetically sealed and self priming they maintain variable expulsion pressure without requiring complex operations.
The diaphragm made of elastomer flexes between two chambers of pumping, resulting in positive and negative pressure variations which can be utilized to transfer fluid. loc tach dau may nen khi truc vit Fluid is sucked into during discharge and pulled away during suction. This process is repeated indefinitely.
Fluid Transfer Innovation
Double diaphragm air operated pumps (AODD) are a versatile pumping solution that can transfer many different viscosities and liquids. They’re safer over other types of pumps because they don’t require electricity and are suitable to be used in ATEX zones, hygiene applications as well as 3A certificates.
The two diaphragms are linked via a central part that is home to an air valve. This valve is able to channel compressed air to the back of diaphragm number one and causes it to create presses, which push fluid out of the pump. While diaphragm two is performing suction stroke. This happens by using atmosphere pressure pushing the liquid into the suction ball valve. Flow is adjusted by adjusting the pump’s speed. This motion of pumping is similar to the exhalation/inhalation concept that humans use to breathe.
Versatile Pumping Solution
Positive displacement of AODD pumps means that they are able for handling liquids in many industries. In the event of access to a compressed air supply, the pumps can be placed wherever needed.
AODD pumps have no seals which means there’s no need for complex systems that control flow rates as well as pressures. Diaphragm elastomers may be determined to be suitable for the particular liquid, and there are various durometers that can provide different levels of resistance to chemicals and environmental conditions. The form and design of the diaphragm can also impact flow and pressure levels along with the length of time. It are crucial to the successful operation. Choosing the right material to suit your needs will allow you to reduce overall operating costs.
Advantages
Air Operated Diaphragm Pumps (AODD) are powered by compressed air. This eliminates the danger of electrical currents touching a product. These pumps can be employed in instances where it’s not safe or not possible to use electric pumps because AODD’s don’t emit flashing sparks, short circuits, or leakage.
Pumps like these are great for the transport of shear-sensitive liquids they are typically an ideal choice where the product has to be moved from below the surface. They’re also incredibly mobile and are able to be created smaller to make them more compact.
The construction materials wetted can vary with the choice of the 316L Stainless Steel, Neoprene, Viton or PTFE for diaphragms and balls. Based on the purpose and the intended use, a particular material could be required to ensure optimal chemical compatibility. The pumps are safe in their own way and could be ATEX approved for use in dangerous areas.
Pump Applications Across Industries
The diaphragm pump operated by air can be used to move a variety of liquids ranging from high viscosity chemicals through food and even fuel. They are capable of dealing with solids of up to 40% weight, and are able to be adapted to meet flow rates and pressure requirements in each location.
When suction is activated, air fills one of the inner chambers which pushes out another diaphragm to the liquid chamber, and raises lower valve balls to pull in fluid. Once this is complete the air switch is turned off, and the procedure is repeated, switching between two diaphragms resulting in an double pumping effect.
The majority of pumps have stroke counters for integrating into PLC systems to monitor pumps’ performance as well as control maintenance programs. The pumps are also available with internal pulsation dampeners to reduce vibration and water hammer.
Maintenance and Reliability
Unlike most pumps, the air-operated double diaphragm pumps (AODD) can be run completely dry and don’t require any electrical power. These pumps are considered to be the powerhouses in the world of industrial pumps. They must however be properly cared for to guarantee their longevity as well as reliability.
Inspections on a regular basis can avoid regular problems, such as damage to the valve or diaphragm that could drastically reduce the pump’s longevity. The materials your diaphragms are made from (EPDM rubber or PTFE) will impact its longevity as well as its stiffness.
Checking the position of valves manually on suction as well as discharge throughout maintenance could help prevent issues such as blockage of the pump. Lack of lubrication or incorrect mounting of the pump may lead to a host of problems.